Demir Çelik Haddehane Ekipmanları

HEATING FURNACE

60.000 t/year (2,5 x 17m all propelled diesel- fueled oil, recuperator, charge, discharge equipments)

  • Furnace steel construction materials
  • Furnace refractory materials
  • Furnace chimney channel
  • All chimney and equipment manufacturing
  • All recuperator and equipment manufacturing
  • Burning furnace air pipe and equipment manufacturing
  • Burning furnace air pipe isolation
  • Burning furnace air fan and motor
  • Fueloil equipment and supplies
  • Furnace automation and equipments
  • Billet pusher hydraulic power unit
  • Billet pusher piston
  • Billet pusher frame
  • Billet loading table
  • Billet loading table hydraulic power unit
  • Billet loading table hydraulic piston
  • Bilet remover boom
  • Oven out pinch roll manufacturing
  • Furnace supplies materials
  • Furnace electrical materials
  • Engineering – cast of project

TRIO ROUGHING WORKBENCH

ENGINE 1250 KW-AC ENGINE 1 PCS
FLY WHEEL 3,5 TON 1 PCS
GEAR BOX 1/9 REDUCTION DOUBLE STAGE 1 PCS
TRIO TYPE E=450mm 1 PCS
COUPLINGS 3 SET
SHAFTS 3 PCS
PREPARING WORKBENCH TRIO TYPE E=450(BEDS FELTS AND BEARINGS INCLUDED) 1 PCS
ROLLER 3 PCS
BEARINGS URB 24140 6 PCS
FIXED TABLE 12 MT 1 PCS
MOVABLE TABLE 7 MT 1 PCS

ROLLING MILL FLYWHEEL

WEIGHT : 3500 KG  
DIAMETER : Ø1800 mm  
THICKNESS : 240 MM  
FLYWHEEL SHAFTS : SAE 4140  
BEARING BEDS : GS 52 STEEL CASTING  
BEARINGS : 24040 - URB  

ROUGHING GEARBOX

GEARBOX TYPE : 1/9 DOUBLE STAGE  
GEAR TYPE : DOUBLE HELICAL  
BODY PLATE THICKNESS : 30 MM  
BEARING BED THICKNESS : 90 MM  
GEAR SHAFTS : SAE 4140  
BEARINGS : 24036 – 24040 - 24044  

ROUGHING THREE - HIGH GEARBOX

TYPE : E=450 mm  
WORKING CENTER : 400 mm  
BODY PLATE THICKNESS : 30 mm  
BEARING CHOCK THICKNESS : 90 mm  
LENGHT OF GEAR : 500 mm  
GEAR TYPE : DOUBLE HELICAL  
BEARINGS : 24040 URB  

SHAFTS

SHAFTS TYPE : BROAD AXE SHAFT  
TYPE OF SHAFT TRANSFER : INVALUTE GEAR  
SHAFTS MATERIALS : STEEL CASTING  

ROUGHING STAND

STAND TYPE : TRİO E=450mm
BODY OF STAND : St 42 / 240X220 BLUM
LOWER BEARING MOVEMENT : KINEAR SYSTEM
UPPER BEARING MOVEMENT : SPRING PRESSURE SYSTEM
IRON BALKONY MATERIALS : St 37 / 40 mm
BEARING BED : GS 52 STEEK CASTING / ONE PIECE
BEARINGS : 24040 - URB

 

COUPLINGS

ENGINE-FLYWHEEL-GEAR BOX-TRIO BOX JOINT COUPLINGS PIECE : 3 SET

 

 


MOVING TABLE AND FIXED TABLE

LENGTH OF MOVING TABLE : 7000 MM  
WIDTH : 1000 MM  
MOVING TABLE DRIVE SHAFTS : PNEUMATIC CYLINDER(Ø320X370)  
MATERIALS : 300 / NPI STEEL CONSTRUCTION  
ROLE DIAMETER : Ø300 MM  
ROLE LENGTH : 1000 MM  
DRIVE TYPE : MOTOR, GEARBOX AND BELT CONVEYOR  
MOTOR : 5,5 KW 1400 d/min  
GEARBOX : 1/15-93 d/min  

 

LENGTH OD FIXED TABLE : 12000 MM  
WIDTH : 1000 MM  
MATERIALS : 300 / NPI STEEL CONSTRUCTION  
ROLE DIAMETER : Ø300 MM  
ROLE LENGTH : 1000 MM  
DRIVE TYPE : MOTOR,GEARBOX AND BELT CONVEYOR  
MOTOR : 5,5 KW 1400 d/min  
GEARBOX : 1/15-93 d/min  

GROUP ROUGHING MILL SYSTEM

MOTOR : 1000 KW AC MOTOR 1 PCS  
GEARBOX : 1/7 BOND, DOUBLE STAGE 1 PCS  
TRIO BOX : E=380 CENTER 1 PCS  
COUPLINGS : MOTOR, FLYWHEEL, GEARBOX, TRIOBOX 3 SET  
FINISH STAND : E=380mm DUO TYPE (BEDS FELT AND BEARING INCLUDE) 7 PCS  
ROLLER :   6 PCS  
BEARINGS : 24040 - URB 12 PCS  
SHAFTS : AXE SHAFTS 6 PCS  
CURVE :   4 PCS  

ROLLING MILL FLYWHEEL

WEIGHT : 3500 KG  
DIAMETER : Ø1700 mm  
THICKNESS : 230 MM  
FLYWHEEL SHAFTS : SAE 4140  
BEARING BEDS : GS 52 STEEL CASTING  
BEARINGS : 24040 - URB  

GROUP GEAR BOX

GEARBOX TYPE : 1/5 SINGLE STAGE  
GEAR TYPE : DOUBLE HELICAL  
BODY PLATE THICKNESS : 30 MM  
BEARING BED THICKNESS : 90 MM  
GEAR SHAFTS : SAE 4140  
BEARINGS : 24036 – 24040  

GROUP GEAR BOX

TYPE : E=380 mm  
WORKING CENTER : 380 mm  
BODY PLATE THICKNESS : 30 mm  
BEARING CHOCK THICKNESS : 90 mm  
LENGHT OF GEAR : 450 mm  
GEAR TYPE : DOUBLE HELIX  
BEARINGS : 24036 URB  

SHAFTS

SHAFTS TYPE : BROAD AXE SHAFTS  
TYPE OF SHAFT TRANSFER : INVALUTE GEAR HANGER  
SHAFTS MATERIALS : STEEL CASTING  

DUO ROLLING STAND

STAND TYPE : E=380mm
BODY OF STAND : St 37/ 180x180 BLUM
IRON BALCONY MATERIALS : St 37 /30 mm STEEL PLATE
RUNNER FIXING LUGS : GS 52 STEEL CASTING
CONNECTION BOLTS AND STUDS : SAE 1050
TOP ROLLER LIFTING : 2/ PCS – SPRING SYSTEM
STAND BED : GS 52 STEEL CASTING / ONE PIECE

 

COUPLINGS

ENGINE-FLYWHEEL-GEAR BOX-TRIO BOX JOINT COUPLINGS PIECE : 3 SET

 


CONTINUE GROUP MACHINES

ENGINE : DC 630 KW  
COMBINED GEARBOX : E= 33,0 MM.  
ROLLING BENCH : E=330 MM. DUO  
SHAFT : SHAFT Ø 250  
ROLLER : COUPLINGS  

CONTINUE GROUP STANDS

TYPE : DUO E=330mm  
BODY : St 37 160x160 MM.  
LOWER ROLL MOVEMENT : LIFTING JACK SYSTEM  
UPPER ROLL MOVEMENT : PRESSURE BOLT SYSTEM  
IRON BALCONY MATERIALS : St 37 /40 mm  
RUNNER FIXING LUGS : GS 52 STEEL CASTING  
CONNECTION BOLTS AND STUDS : Ç 1050 / CS53 DIN  
TOP ROLLER LIFTING : 4/ PCS / SPRING SYSTEM  
STAND BEDS : GS 52 STEEL CASTING / ONE PIECE  

CONTINUE GROUP GEAR BOX

GEARBOZ TYPE : E=330 mm COMBINED PINION GEAR UNITS  
GEAR TYPE : HELIX  
GEAR MODULE : Mn 10  
BEARINGS : URB  
GEARBOX BODY : 30 MM  

CONTINUE GROUP SHAFTS

SHAFTS - 300

FLANGE DIAMETER A 250 mm  
BORE AXIS B 250 mm  
FATURA C 180 mm  
TOP GEAR DIAMETER D 100 mm  
GEAR WIDTH E 14 mm  
FATURA BOYU F 4 mm  
FLANGE THICKNESS G 32 mm  
GEAR ROOT DIAMETER H 82 mm  
BALL AND SOCKET JOINT AXIS K 150 mm  
SHORT LENGTH OF SHAFTS Lz 1400 mm  
BOLY HOLE DIAMETER I 23 mm  
SPLITE WIDTH M 40 mm  
SHAFT DIAMETER S 160 mm  

COUPLINGS

ENGINE – TRANSMISSION JOINT COUPLINGS QUANTITY : 1 SET


CUTTING AND DOVETAIL SHEARS

 

 

AIR CLUTCH TYPE UM620 FLY SHEAR : 1PCS
AC 37.5 KW ENGINE : 1000d/min
MAX. SPEED : 4 m/sn
WORKING PRESSURE : 6 kg/cm²

FLY SHEAR

 

 

START STOP UM 720 FLY SHEAR : 1PCS
DC 55 KW ENGINE : 1000 d/min

FINISH WAY

TOTAL LENGTH : 20 MT  
RELAY : 20 PCS  
RELAY DIAMETER : 160 mm  
RELAY ENGINE : 20 PCS.1.1 KW  

COOLING PLATFORM

TYPE : SPLAY – CORNERS LOWERED  
TOTAL LENGTH : 18 MT  
TOTAL WIDTH : 6 MT  

 

HYDROLIC SHEAR

SHEAR PISTON : 1 PCS  
SHEAR CUTTER LENGTH : 300 mm